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Home > products > New Energy Solutions > High-temperature Water-cooled Burn-in Aging Test Cabinet For Automotive Control Microcontrollers

High-temperature Water-cooled Burn-in Aging Test Cabinet For Automotive Control Microcontrollers

Product Details

Place of Origin: China

Brand Name: CPET

Certification: CE,ROHS

Model Number: CP-MCU023001

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: ¥ 98500 yuan

Packaging Details: Wooden box packaging

Delivery Time: 30 work days

Payment Terms: L/C,T/T,D/A

Supply Ability: 30sets/month

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Product Details
Highlight:

High-temperature water-cooled burn-in cabinet

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Automotive microcontroller test chamber

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Power supply burn-in aging cabinet

Trolley Structural Material::
Thick Cold‑rolled Steel Plate
Nstalled Load Module Model::
0.1 mH, 250 A Three‑phase Inductor
Power‑supply Module Model::
20 kW Charging Pile
Module Loading Mode::
Reactive High‑current Mode
Trolley Structural Material::
Thick Cold‑rolled Steel Plate
Nstalled Load Module Model::
0.1 mH, 250 A Three‑phase Inductor
Power‑supply Module Model::
20 kW Charging Pile
Module Loading Mode::
Reactive High‑current Mode
Product Description

High-temperature Water-cooled Burn-in Aging Test Cabinet For Automotive Control Microcontrollers

  • The overall system architecture adopts a simple version of the 1-to-4 MCU. Each cabinet has two slots at the top and bottom, which are independently controlled. The upper and lower waterways are used in series The upper and lower adjacent slots are regarded as one cavity, with independent temperature control. Each cavity can meet the heat dissipation power of 5KW. During aging, it needs to meet the requirements of adjustable and stable temperature operation from 35 to 85℃. The time to rise from room temperature to 85℃ is ≤20 minutes, the stable temperature time at 85℃ is ≤30 minutes, and the time to drop from 85℃ to 50℃ is ≤20 minutes. Temperature accuracy ±5 degrees, no-load temperature uniformity less than 5℃. The surface temperature of the cabinet should not exceed 43°C

Technical parameters

1 Brief Introduction to Appearance and Structure of Aging Cabinet
A Trolley Dimension (mm): Thermostatic type: 6+1 configuration dimension 8200*1600*1950mm; (customizable upon requirements)
B Trolley Layers: 2 layers for product placement; loads are arranged according to positions
C Trolley Layer Height: 400 mm clearance for product‑placement area
D Trolley Structural Material: thick cold‑rolled steel plate
E Heat‑dissipation Mode for Load Zone: Top turbo exhaust fan with upward exhaust (facilitates ambient‑temperature control)
F Inter‑layer Insulation and Anti‑static Solution: Sheet‑metal enclosure with heat‑dissipation holes on surface
G Trolley Structural Form: Test zone on lower part, load zone on upper part
H Cabinet Structure: Thermostatic‑controlled product zone
I Others: Smoke alarm is installed in the product zone of aging cabinet
2 Module Configuration, UUT Power Rating and Aging Capacity
A Module Control Method: CAN and RS485 communication; host computer adopts RS232 communication
B Installed Load Module Model: 0.1 mH, 250 A three‑phase inductor
C Power‑supply Module Model: 20 kW charging pile
D Module Isolation Mode: Photoelectric isolation for channels of electronic‑load modules (isolation for communication and power supply)
E Module Loading Mode: Reactive high‑current mode
F Module Design Architecture: Long‑service‑life design solution (independent intellectual property)
G Module Quantity Configuration: Each aging cabinet is equipped with 2 sets of charging piles, 2 inductors, 2 sets of auxiliary power supplies, and 1 master‑slave communication control board
H Quantity of Aged Products: One aging cabinet can age 2 units of MCU power supplies rated 200‑800 V; 12 units of products for full‑set aging
3 Electric Control & Temperature‑control Devices of Aging Cabinet
A Wiring Method: AC/DC and communication signals are connected to loads via adapter cables and docking terminals. (Customizable per customer requirements)
B Panel Function Keys: AC input‑voltage display, start switch, emergency‑stop switch
C Temperature‑control Performance of Product Zone: Closed‑type product zone with insulated glass door; temperature range: 50 ~ 85 ℃; temperature uniformity ±5 ℃; temperature rise from ambient to 85 ℃ within less than 20 minutes
D Temperature‑control Principle for Product Zone: Heating at low temperature, exhaust cooling upon over‑temperature; temperature is regulated by PLC PID control
E Trolley Power Distribution & Control: 380 V three‑phase five‑wire power distribution; monitored by computer
F Trolley Distribution Power: 13 kW*12 units /0.8 ≈ 60 kW. Given 80 % efficiency of power‑supply under test, total power for aging cabinet power supply, heating and exhaust is 97 kW. With 80 % energy‑saving efficiency, actual power consumption is calculated at approx. 170 kW.
G Control Mode: Manual / automatic switching for electric control; real‑time computer monitoring during aging process
H Safety Protection: Equipment earthing protection, leakage‑circuit‑breaker protection, automatic power‑off upon smoke‑alarm triggering, etc.
I Control Cabinet Configuration: Control system, industrial host, display for monitoring, wireless barcode‑scanning gun
4 Main System Functions
A Applicable to aging of MCU controllers, OBC power supplies, high‑power bidirectional power supplies, industrial control power supplies, server power supplies and other types of power supplies
B Free supply of self‑developed dedicated power‑supply‑aging monitoring software with independent intellectual property rights, free of legal risks
C Programmable electronic‑load modules monitor output voltage, current, power and other parameters
D Free upgrade service for aging‑dedicated monitoring software; powerful expandability to avoid repeated equipment investment
E Programmable functions: aging‑parameter & timing setting, ON/OFF time‑sequence editing (power‑on / power‑off test for UUT), automatic voltage switching, load variation, etc
F Automatic timed power‑off upon completion of power‑supply aging, supporting unattended operation
G Computer automatically judges pass/fail status of UUT; multi‑trolley display for centralized management to reduce manpower and improve production efficiency
H Computer stores aging‑data reports and process parameters of UUT for traceability; supports barcode scanning and MES system data upload
I RS232‑to‑RS485 photoelectric‑isolated converter improves communication reliability and prevents equipment damage caused by lightning strike
J One computer can monitor up to 18 devices simultaneously. (Each serial port supports up to 63 slave devices; one computer supports maximum 18 serial ports)
K Built‑in help documentation inside power‑supply‑aging monitoring software for quick troubleshooting
5 Water‑cooled Chiller Cabinet
A Temperature‑control Range: 45 ℃ ~ 80 ℃
B Temperature‑control Accuracy: ±2 ℃
C Refrigerating Capacity: 24 kW (for 6 aging cabinets)
D Number of Water Circuits: 6 inlets & 6 outlets
E Single‑circuit Heat‑dissipation Capacity: 4 kW (per aging cabinet)
F Water‑pump Power: 7.5HP
G Water Pressure: 0.4~0.5 MPa (adjustable)
H Air Pressure: 3 kg (low‑pressure air), 7 kg (high‑pressure air)
I Max. Flow Rate: 2‑20 L/circuit
J Flow‑control Circuits: 6‑circuit control
K Water‑temperature Difference: 3‑5 ℃ (when product heat generation ≤4 kW per circuit)
L Water Nozzle Orientation for Aging Cabinet: Horizontal direction
M Water‑circuit Safety Requirements: Water‑electricity isolation; each water circuit fitted with differential‑pressure detection and water‑leakage detection as well as water‑immersion sensor. Automatic water‑supply cut‑off and alarm in case of pipe rupture or water leakage.
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