| 1 | Aging Cabinet Appearance and Structure |
| A | Trolley Dimensions (mm): | Open type: 2+1 configuration, 3200*1600*1890mm (customizable upon request) |
| B | Number of Trolley Layers: | 3 layers for product placement; loads arranged according to position |
| C | Trolley Layer Height: | 350mm for product placement |
| D | Trolley Structure Material: | 2.0mm thick cold-rolled steel sheet |
| E | Load Zone Heat Dissipation: | Top-mounted turbine exhaust fan, up-draft type (for easy ambient temperature control) |
| F | Interlayer Insulation & Anti-static: | Sheet metal housing with ventilation holes on the surface |
| G | Trolley Structure Form: | Test zone at the bottom, load zone at the top |
| H | Cabinet Structure: | Open type product zone |
| I | Others: | Smoke alarm installed in the product zone of the aging cabinet |
| 2 | Module Configuration, Tested Power Supply Power and Aging Quantity |
| A | Module Control Method: | CAN and RS485 communication; host computer via RS232 communication |
| B | Installed Load Module Model: | Water-cooled motor |
| C | Power Supply Module Model: | 20KW charging pile |
| D | Module Isolation Method: | Electronic load module channels use opto-isolation (communication and power isolation) |
| E | Module Loading Mode: | Reactive high-current mode |
| F | Module Design Architecture: | Long-life design (proprietary intellectual property) |
| G | Module Quantity Configuration: | Each aging cabinet is configured with 6 charging piles, 6 water-cooled motors, 6 auxiliary power supplies, and 1 communication chassis |
| H | Aging Product Quantity: | Each aging cabinet can age 6 units of 11KW/200-800V MCU products; one set ages 6 products |
| 3 | Aging Cabinet Electrical Control and Temperature Control Devices |
| A | Wiring Method: | AC/DC communication etc., connected to the load via transition cables and docking terminals (customizable per customer requirements) |
| B | Panel Function Keys: | Input AC voltage display, start switch, emergency stop switch |
| C | Product Zone Temperature Control Accuracy: | None |
| D | Product Zone Temperature Control Principle: | None |
| E | Trolley Power Distribution & Control: | 380V three-phase five-wire distribution, computer monitoring |
| F | Trolley Power Distribution Capacity: | 11KW*12 units/0.8/≈100KW; tested power supply efficiency calculated at 80%, aging cabinet power supply and exhaust fan power 6KW; energy saving efficiency calculated at 70%, actual power consumption about 110KW |
| G | Control Method: | Electrical control includes manual/automatic switchover; real-time computer monitoring during aging |
| H | Safety Protection: | Equipment grounding protection, leakage switch protection, smoke alarm automatic power-off protection, etc. |
| I | Control Cabinet Configuration: | Configured with control system, industrial host, display, etc. for monitoring |
| 4 | Main System Functions |
| A | Applicable to aging of MCU controllers, VCU controllers, DCDC converters, OBC power supplies and other products |
| B | Free configuration of self-developed power aging dedicated monitoring software, with proprietary intellectual property and no legal risk |
| C | Use programmable electronic load modules to monitor output voltage, current, power and other parameters |
| D | Aging dedicated monitoring software enjoys upgrade service, with powerful scalability, saving repeated equipment investment |
| E | Aging parameters, time settings, ON/OFF sequence editing (tested product power on/off test), supporting voltage automatic switching, load switching and other programmable functions |
| F | Automatic timed power-off of the tested power supply after aging completion, convenient for unattended operation |
| G | Computer automatically displays pass/fail status of tested power supply products; multi-cart window for centralized management, saving operators and improving production efficiency |
| H | Computer can store aging data reports and tested power supply process parameters for traceability; also supports barcode scanning and MES system upload |
| I | RS232 to RS485 uses opto-isolated converter, improving communication reliability and preventing lightning damage to equipment |
| J | Each computer can monitor 18 devices simultaneously (each serial port can connect 63 slaves, each computer supports up to 18 serial ports) |
| K | Power aging monitoring software has built-in help documentation, facilitating immediate resolution of operational questions |
| 5 | Water Cooling Parameters and Control |
| A | Water Cooling Pipe Requirements: | Each aging cabinet is divided into 3 layers, each slot layer has 1 water inlet and 1 water outlet; each product's water circuit is independently controlled; 3 layers total 6 inlets and 6 outlets; 2 aging cabinets have 12 inlets and outlets |
| B | Water Inlet and Outlet: | Customizable upon request |
| C | Valve Control Requirements: | Automatically regulate water flow speed according to temperature |
| D | Inlet Water Temperature Control: | Room temperature to 85°C |
| E | Water Pressure Control: | 0.05-0.15MPa (adjustable) |
| F | Water Flow Control: | 0-15 L/MIN (adjustable) |
| G | Cooling Heat: | Calculated at 2KW heat generation per position |
| H | Water Pipe Connectors: | Each circuit uses quick-docking connectors; blow out the water before disconnecting the connector |
| I | Water Circuit Safety Requirements: | Water-electricity isolation; each circuit has differential pressure detection and leak detection, configured with water immersion sensors. In case of pipe rupture or leakage, the equipment automatically stops water supply and alarms |
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