| 1 |
Introduction to the electrical control and temperature control devices of the power aging bench: |
| A |
Truck dimensions |
L1840*W1220*H1600mm, with 60 product positions. (Sizes can be customized according to your needs) |
| B |
Number of vehicle tiers: |
5 |
| C |
Floor height and width of the vehicle platform: |
The height of the product layer is 170mm |
| D |
Heat dissipation method: |
Top turbine exhaust fan, top-mounted (for convenient control of ambient temperature) |
| E |
Truck structure material: |
Cold-rolled sheet, new industrial design appearance |
| F |
Interlayer insulation and anti-static methods: |
The shelf is 400mm wide and has heat dissipation holes on its surface |
| G |
Panel structure form: |
The test area is isolated from the electronic control area |
| H |
Aluminum alloy visible sliding door structure: |
The product area features a closed and folding double-layer insulating glass door. |
| I |
Others: |
The aging cabinet product area is equipped with a smoke detector |
| 2 |
Introduction to control module configuration, power of the tested product, and aging quantity: |
| A |
Communication control method: |
RS485 communication method, upper computer RS232 communication method |
| B |
Control module model: |
PLC + touch screen control method |
| C |
Power supply method: |
One 12V60A power supply is installed on each floor, and there are a total of 5 power supplies on 5 floors |
| D |
Product Communication Module: |
NO |
| E |
Aging quantity configuration: |
Each layer can hold 12 products. A complete vehicle can install 60 products on 5 layers; the products are placed in 3 columns on each layer |
| 3 |
Introduction to the electrical control and temperature control devices of the power aging bench: |
| A |
Connection method: |
The product is powered only by DC. Each unit is configured with 12V 4.5A power supply. The aging cabinet is equipped with a quick-connect top connector for connection. |
| B |
Panel function keys: |
Input AC voltage display, start switch, emergency stop switch |
| C |
Product zone temperature control accuracy: |
The product area is enclosed and equipped with insulated glass doors. The temperature control range is 50 to 85 degrees Celsius, with a maximum not exceeding 90 degrees. The temperature uniformity is within ±3 degrees. The time for temperature rise from room temperature to 85 degrees is less than 25 minutes |
| D |
Product zone temperature control principle: |
Low-temperature heating, over-temperature exhaust air |
| E |
Truck power distribution and control method: |
380V three-phase five-wire power distribution, computer monitoring and manual electrical control. The aging time can be set by the user in minutes |
| F |
Truck power supply capacity: |
30W * 80 units / 0.8 ≈ 3.0KW. The efficiency of the tested power supply is calculated at 80%. The power supply for the aging cabinet, exhaust fan, heating, etc. is set at 13KW; the actual electricity consumption is approximately 18KW |
| G |
Control method: |
The electronic control can be switched between manual and automatic modes. The aging time supports fixed modes of 1.5H/2H/4H/6H/12H. It also supports manual mode setting, such as 2 hours and 10 minutes. |
| H |
Safety Protection: |
Equipment grounding protection, leakage switch protection, automatic power-off protection upon smoke alarm, and the door can only be opened when the temperature reaches a certain level - all these are safety protections |
| 4 |
Introduction to the main functions of the system: |
| A |
Suitable for aging of precision components such as BMS controllers, radar controllers, and cameras |
| B |
Professional development and configuration of dedicated monitoring software can be carried out. It features independent intellectual property rights and no legal risks |
| C |
The aging-specific monitoring software enjoys a lifetime free upgrade service, and its scalability features are powerful, saving equipment investment for repeated use |
| D |
Aging parameters, time settings, ON/OFF sequence editing (for testing the power-on/off of the tested product), support for automatic voltage switching, load transformation and other functions are programmable |
| E |
The automatic power-off function for the aging of the tested power supply will shut off the power automatically when the aging process is completed, making it convenient for unattended operation. |
| F |
The RS232 to RS485 conversion uses an optical isolation converter to enhance communication reliability and prevent equipment damage from lightning strikes |
| G |
The power supply aging monitoring software comes with an in-built help document, which makes it easy to quickly resolve any operational questions |
| H |
The aging parameters can be set for the entire vehicle, entire layer, or individual products |
| I |
The computer automatically indicates the quality of the tested power supply products. The multi-screen design of the vehicle makes it convenient for centralized management, saving operators' time and improving production efficiency |
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